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Alfa Selespeed For Fiat'S World-First Hybrid People-Mover

5 February, 2000

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New application for Alfa Romeo's Selespeed system reveals the economy benefits of Alfa's self-shifting manual gearbox

The Fiat Multipla, already one of the world's most unusual people movers from its exterior design to its space frame construction and its two rows of three seats, has now become the first electro/combustion engine hybrid people mover in the world. All existing hybrids are small cars but Fiat have recognized that while the environment needs clean cars, the market still needs the ability to carry more than four adults and their luggage.

The new people mover also features the latest application of the unique self shifting manual Selespeed gearbox used in the Alfa Romeo 156 Selespeed, revealing another feature of the Selespeed system: Its big fuel economy advantage over conventional self shifting gearboxes. This is thanks to the fact that while it shifts its own gears, it retains the fuel economy of a manual because it does not suffer from the power-sapping losses of a torque converter, the additional weight and, in some cases, the reduced number of gear ratios.

These fuel economy savings are just as applicable to the Alfa Romeo 156 Selespeed and reveal another aspect of Alfa Romeo's unique Formula One derived technology.

The future of motoring is difficult to predict. Manufacturers have now come up with so many different ideas that we should theoretically be able to produce a car able to meet different and often conflicting needs. In other words, emissions that are low in all situations and very low (or better still non-existent) around town; great range; performance on a par with present-day cars; load-carrying capacity; better comfort and safety.

Yet this aim is difficult to achieve because the challenge to engineers is considerable.

Now we welcome the Fiat Multipla Hybrid Power, i.e. the very latest development within the minimum environmental impact field. The car is the result of enthusiastic research and development work to achieve ecological aims. It draws on state-of-the-art engineering to achieve ambitiously low exhaust emission and fuel consumption goals.

All the credit goes to Fiat Auto designers, who have exploited the possibilities of a dual electric and internal combustion drive system in an original, innovative way.

Firstly they reduced fuel consumption (6.8 l/100 km compared with a figure of 8.6 recorded over a combined cycle for the same car fitted with a petrol engine only) while simultaneously slashing emissions by an average of 50% in hybrid mode.

Secondly they ensured true flexibility of use.

The Fiat Multipla Hybrid Power is the only car of this type capable of electric propulsion alone when necessary. Around town, the car behaves like a ZEV (Zero Emission Vehicle), has a top speed of 80 km/h and a range of more than 80 km. Out of town and on the motorway, it is driven by the petrol engine and electric engine working in tandem and offers the same performance as (but much lower emissions than) any conventional car: top speed of over 155 km/h, 400 km range.

All this comes from a car not very different from currently available versions of the Fiat Multipla, i.e. with the same luggage capacity, five comfortable seats and unaltered safety and comfort attributes.

From an engineering viewpoint, these results have been achieved by developing a sophisticated electronic system that manages (and gets the most out of) both power units: a petrol-driven 1.6 16v Torque engine with a power output of 76 kW (103 bhp) and a torque of 14.7 kgm (144 Nm); and an alternating current electric engine (asynchronous, triple phase) with a maximum power output of 30 kW (15 kW direct current) and a maximum torque of 130 Nm (13.02 kgm).

The car's equipment list also includes:

  • An inverter, i.e. a converter that converts direct current from the battery to three-phase alternate current;
  • The batteries, 15 innovative Nickel-Hydride units that provide an overall energy output of 19 kWh;
  • The DC-DC converter that converts drive battery direct current from 220 V to 12 V;
  • An on-board battery charger used to recharge the accumulators by connecting them to the mains electricity supply;
  • A robotised gearbox from the Alfa Romeo 156 Selespeed that controls gear selection and shifts in fully automatic manner, with great benefits in terms of fuel consumption and comfort.
  • It was obviously a technically complex task to ensure both mechanical and electric systems worked efficiently and also to ensure the management software did its job properly.

For the person behind the wheel, however, the Multipla Hybrid Power is an easy car to use. The driver can change modes at any time by simply turning a knob on the console between the front seats. Each of the three available options corresponds to a different car operating mode: 'electric', 'hybrid' or 'electric with recharging'.

Electric is the mode where the petrol engine is turned off and disconnected from the gearbox. In this case, drive comes only from the electric engine. This option is ideal around town because the driver can bring the car to the edge of town using the petrol engine and then switch to electric mode: a bit like changing cars while still staying at the wheel of your Multipla.

Hybrid is the mode where both engines act in parallel on the wheels. The electric power unit, in particular, cuts in during start-up (when it works alone to make the most of its high torque) and during pick-up and acceleration when it adds its torque to that of the petrol engine. During deceleration and braking, it recovers kinetic energy to recharge the batteries. Because the car works in this way while in hybrid mode, emissions fall in direct proportion to speed. Emissions are therefore lowest of all where the environmental benefits are greatest, i.e. in town traffic.

Electric with recharging is the mode where the Multipla Hybrid Power is driven by the electric engine while the petrol engine stays on at a stationary speed to operate the alternator and recharge the batteries. This option is useful when you wish to increase the car's range but do not have an immediate opportunity to connect to the mains.

The Fiat Multipla Hybrid Power is thus environmentally friendly in all service conditions and actually becomes a zero emissions car around town. It is a good answer to future traffic needs because it offers new functions without detracting from the car's original performance (comfort, interior space, safety, speed, range).

It is also a highly sophisticated car from a technical viewpoint and ten examples have been produced so far. The cars will operate within the city of Naples as part of the Atena Project (Ambiente Traffico Telematica Napoli - Naples Telematic Traffic Environment). The city will have the opportunity - with the aid of Fiat Auto - to test the vehicle in the field and assess its practicality and environmental impact in different situations.

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